SAE-USCAR-2-Revision5.pdf

Performance Specification for Automotive
Electrical Connector Systems
SAE/USCAR-2 Revision 5
November 2007
ISBN:978-0-7680-1978-0
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SAE/USCAR-2 Revision 5
Issued August 1997
Revised November 2007
PERFORMANCE SPECIFICATION FOR AUTOMOTVE
ELECTRICAL CONNECTOR SYSTEMS
TABLE OF CONTENTS
SCOPE
2 OUTLINE&GLOSSARY OF TERMS
2.1 GENERAL
REFERENCED DOCUMENTS REQUIRED
3. DOCUMENT HIERARCHY
3.2 PART DRAWING
3 PRODUCT DESIGN SPECIFICATION
3.4 TEST REQUEST/ORDER
4.1 Samples, Test Type and Special fests
甲甲
3.4.2 Test Request/Order Instructions
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3.4. 3 Performance and Durability Test Instructions
3.4.4 Development Tests
4.5 Validation Tests
3.4.6 Special Purpose Tests....
3.5 OTHER REFERENCED DOCUMENTS
4 GENERAL REQUIREMENTS
4.1 RECORD RETENTION
4.
SAMPLE DOCUMENTATION
4.3 SAMPLE SIZE
4.4 DEFAULTTEST OLERANCES
4.5 EQUIPMENT
4.6 MEASUREMENT RESOLUTION
4.7 TEST REPEATABILITY CALIBRATION
4.8 CONFORMANCE DETERMINATION
4.9 DISPOSITION OF SAMPLES
4. O PARTENDURANCE
10
The research data, analysis, conclusion, opinio
nd other contents of this de
nent are solely the product of the authors. Neither the Society of
Automotive Engineers, n(SAE nor the nie States Council or Omote Resea(S Arcertifes the compliance of any products with the
requirements of nor makes any representations as to the accuracy of the contents of this document nor to its applicability for purpose. It is the sole
responsibility of the user of this document to determine whether or not it is applicable for their purposes
Copyright o 2007, USCAR
All rights reserved
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SAE/USCAR-2 Revision 5
Revised 2007-11
PERFORMANCE SPECIFICATON FOR AUTOMOTVE ELECTRICAL CONNECTOR SYSTEMS
5 TEST& ACCEPTANCE REQUIREMENTS
5. GENERAL
Performance Requirements......
Dimensional Characteristics
5.1.3 Material Characteristic
5.1.4 Classifications
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1. 5 Testing Headers Direct Connect Components
1.6 Terminal Sample Preparation
1.7 Connector andor Terminal Cycling
16
17
1.9 Circuit Continuity Monitoring
5.2 TERMINAL-MECHANICAL TESTS
20
5.2. 1 Terminal to Terminal Engage/Disengage Force
20
Terminal Bend Resistance
5. 3 TERMINAL- ELECTRICAL TESTS
Resista
Voltage Drop
Maximum Test Current Capability
5.3.4 1008 Hour Current Cycling
5.4 CONNECTOR-MECHANICAL TESTS..33
5.4.1 Terminal- Connector Insertion/Extraction Force
4.2 Comnector-connector Mating/Unmating Force (Non-mechanical Assist
4. 3 Connector to Connector Mating and Un-mating Forces
(Connectors with Mechanical Assist
5.4.4 Polarization Feature Effectiveness
42
5.4.5 Miscellaneous Component Engage/Disengage Force
43
5.4.6 Vibration/Mechanical Shock
5.4.7 Connector-to-connector Audible Click
D
9 Cavity Damage Susceptibility
5.4.10 Terminal/Cavity polarization test
CONNECTOR-ELECTRICAL TESTS
56
5.5.1 Isolation Resistance
5.6 CONNECTOR ENVIRONMENTAL TESTS
58
5.6.
Thermal Shock
.58
5.6.2 Temperature/Humidity C